Meltblown electrostatic filter

Polypropylene is used in a variety of air filter applications. Polypropylene-based filters, either pleated flat sheet or melt-blown, are some of the most commonly used filter materials for air filtration usages. Emix is a supplier of meltblown polypropylene filter media for respirators, facemasks, cabin air filters and industrial and residential HVAC systems.

Our exclusive meltblown technology allows us to produce a diverse range of filter media with fine and coarse microfibers, making it the definitive choice for producing air filters for medium and fine filtration.

The texture of the meltblown fibre makes it is an exemplary media for processing by sewing, ultrasonic welding and pleating. Emix meltblown media is created on the most advanced meltblown equipment available.

The processing techniques give Emix media increased dust holding capacity, which reduces required operating pressure and lengthens filter life.

Polypropylene is a petroleum industry by-product which has impressive strength and is very resistant to abrasion. Excellent resistance to most acids and alkalies. Good resistance to bleaches, solvents, aging, indirect sunlight and abrasion.

Not attacked by mildew, this media will not disintegrate, unlike other air filter medias. Our nonwovens easily laminate to other materials and pleat, providing precise uniformity and breathability for applications with strict requirements. Two types of melt blown polypropylene are available for your selection, which is the common type PP Series and low resistance type PD Series.

In addition, Emix Filtration offers a range of needle punched technologies based on polypropylene media, that is JDM series Electrostatic Filter Media. We also list its specifications at the end of this page. PP Series: Emix common meltblown polypropylene media provides high efficiency and dust-holding while minimizing airflow resistance.

This media is electrostatically enhanced and available in efficiencies from F5 to Y It is mainly engineered for pleated filter or pocket filter designs after processing. Double charged technology is used to this meltblown filter media, which increase the charged particles on the fibers.

Emix PD Filter Media can be an ideal choice to achieve the lower resistance without losing the efficiency of the filter. The low initial resistance can also contribute to an overall strategy of reducing energy consumption. It is suitable for laminating to other materials for using in air conditioner, cabin air filters and HAVC. Electrostatic Filter Media is made of modified polypropylene fiber.The melt-blown nonwoven fabric is known as the "heart of the mask", disperses molten plastic through high-speed hot air, and spins the polymer melt through the spinneret of the ultra-fine nozzle, making it a high-performance polypropylene melt-blown filter material.

Fibers are extremely thinner than other materials. Without increasing the loading of uses, through electrostatic electret technology, the static electricity is absorbed in the melt-blown non-woven fiber, it can absorb viruses and bacteria that have penetrated through the surface layer, thereby improving the filtering performance of masks and other filtering products.

The outermost layer of the mask is spunbonded non-woven fabric, which is highly breathable and water-repellent, and the first is to prevent the contamination of droplets; the middle layer is a melt-blown non-woven fabric, which mainly filters the virus, bacteria, dust and droplets in the air. The layer is made of water needle non-woven fabric, which absorbs sweat and grease, and the soft fiber allows users to have an excellent wearing experience.

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How to know if the mask is functional? The common standards of masks are listed below and what they mean. What is meltblown nonwoven? It has ultra-fine fibers with shielding, filtering, oil absorption and thermal insulation properties.

It has a wide range of fiber fineness and fiber diameters of up to 2 to 5 microns. These ultra-fine fibers can increase the number and surface area of fibers per unit area and can be used as mask materialsAir, liquid filter materials, thermal insulation materials, insulation materials, sound insulation materials, environmentally friendly oil-absorbing materials and wipe cloth and other fields.

meltblown electrostatic filter

Applications of Meltblown Non-Woven Fabric. Filter Products. Thermal Insulation Products. Adsorption Products. For Medical Face Masks. For Dust Respirators. Method of test for evaluating the bacterial filtration efficiency BFE of medical face mask materials, using a biological aerosol of staphylococcus aureus.

Method of test for resistance of medical face masks to penetration by synthetic blood horizontal projection of fixed volume at a known velocity.Its proprietary fiber blend is carded and needled into a fully homogenous material, making it an ideal electrostatic media for air filtration.

Triboelectric media produces higher efficiency with lower resistance when compared to similar products. Alphastar can be combined with various layers of material for desired product performance. This unique nonwoven is ideally suited for air filtration applications. Air filters are vital components in keeping a continuous positive airway pressure CPAP unit running safely and without introducing pathogens into the airway and medical facemasks in general.

For inquiries on Delnet pollination bags, please contact a representative at: For all other inquiries, contact Our customer service team is happy to assist you in ordering products.

Electrostatic Melt Blown Fabric

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Industrial Textile Lamination Films. Medical Films for Dental Alignment.JavaScript seems to be disabled in your browser. You must have JavaScript enabled in your browser to utilize the functionality of this website. Filtered contaminates include pet dander, lint, fine dust, dust mites, dirt, mold spores, pollen, smoke, harmful bacteria and viruses. This media is engineered for consistent processing in stitched or ultrasonically sealed masks and can be combined with other layers for flexibility in mask designs.

MBBFE98 is available as a standalone meltblown layer, or as a collated product with a polypropylene spunbond layer. View our blog post for a step by step guide for making your own cloth face mask with a pocket for filter media. Learn More. More Info. Add to Cart. Air Filters, Inc. As an air filter manufacturer, we are uniquely positioned to custom make any and all types of air filters.

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Actual Price:. Our price is lower than the manufacturer's "minimum advertised price. You have no obligation to purchase the product once you know the price. You can simply remove the item from your cart. MBBFE98 is available as a standalone meltblown layer, or as a collated product with a polypropylene spunbond layer How often should the filters be changed out? Face mask filter media should be replaced weekly if you are only going out to the pharmacy or grocery store or if it is soiled.

Or roughly after every two uses. How many inserts can I get per package? Note: Calculations are estimates based on a 3" X 4" face mask filter media insert.

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Contact Us Blank Spam. Upload a file. Message Code Spam. Resources Track My Order Ordered your filters and need to know where they are? Careers Want to work for Air Filters Inc.? We are hiring! Glossary Browse a full list of industry terms to better choose your filters.

Download Catalog Receive our full product catalog via email.Feeling breathless while wearing a mask? What kind of masks can be used in a medical setting? The quality of the mask quality inspection mainly considers performance …….

The meltblown nonwoven, the core material of the mask, determines to a large extent whether the masks made are qualified. Good meltblown nonwoven masks are generally not too bad, meltblown nonwoven test reports generally do breathing resistance tests, filtration efficiency test, microbial test, and other three items. If you want to produce a mask, you should first test the meltblown nonwoven to see if it is qualified, so that the meltblown nonwoven does not fail, resulting in the production of the mask is not qualified then it will be a loss.

Most Penetrating Particle Size MPPS : In particulate matter filtration efficiency testing, particulate matter diameters that are too large or too small are easily filtered by the face mask, so there is a range of particulate matter diameters that are most difficult to filter, which we call the most penetrating particle size. Viral blocking is basically equivalent to particulate matter filtration efficiency.

Electrostatic Media

The masks we use are generally 3 layers and above. Inner and outer materials, mostly polypropylene spunbond nonwoven materials, the particle filtration efficiency of which is limited.

The middle layer to play a particle filtering role with the electret polypropylene meltblown nonwoven materials, the material can use electrostatic adsorption of particles, thus greatly improving the filtration efficiency.

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The filtration of particulate matter by filtration materials mainly has the effect of gravity settlement, interception, inertial collision, diffusion, electrostatic adsorption, etc. Under the joint action of various filtration mechanisms, there is a minimum value of filtration efficiency for particulate matter with an aerodynamic particle size around 0.

It is easiest to capture small-scale particles, fine fibers, and particles with low velocity motion. Large particles, high density, and fast velocity have a good interception. The smaller the particle, the stronger the 1 and 4 deposition effect, and the larger the particle, the better the 2 and 3 effects, so not the smaller particle the harder it is to filter. Combining the synergy of the four filtration mechanisms, the most easily penetrated particle size is 0.

The meltblown nonwoven fabric has a finer fiber structure than spunbonded nonwoven fabric, and therefore has better trapping properties for tiny particles. The use of meltblown nonwoven fabric with good processing performance, excellent chemical resistance polypropylene as raw material, better filtration efficiency, insulation performance is excellent, in addition to high porosity, good breathability. The main test properties are as follows.

In addition, with reference to the relevant face mask standards, companies also have to conduct particle filtration efficiency test, bacterial filtration efficiency test, ventilatory resistance and pressure difference test, airflow resistance and breathing resistance test for meltblown nonwoven.

meltblown electrostatic filter

Common test items for each national mask standard are listed below.Medical masks generally use a multilayer structure, referred to as the SMS structure: a single layer of spunbond S on both sides and a single or multiple layers of meltblown layer M in the middle.

The best material for meltblown layers is melt. Spray cloth. The main material that brings the virus filtering effect to the mask is the middle M layer-meltblown non-woven fabric. Melt-blown cloth is made of a polypropylene material called high-melt-finger fiber. It is a kind of ultra-fine electrostatic fiber cloth, which can effectively use static electricity to absorb virus dust and droplets.

This is also an important reason why masks can filter viruses. If you don't know if your mask can be anti-virus, check if there is a meltblown cloth in the mask. In fact, these three layers are all non-woven fabrics, and the raw materials are polypropylene, but the manufacturing process is different. Among them, the diameter of the spunbond layer on the inside and outside is relatively thick, about 20 microns; the diameter of the meltblown layer in the middle is only 2 microns, and it is made of a polypropylene material called high melt index fiber.

It is fragile and cannot be washed with water or sprayed with alcohol. Even if it is wet and then dried, it will damage the fibers and cause loopholes.

The virus will pass through the loopholes and the mask will lose its protective ability. Therefore, if you want to recycle the mask, you can't steam it, bake it at high temperature, or spray it with alcohol. The best way is to hang it in a ventilated place. What is melt-blown cloth? If you don't know if your mask can be anti-virus, check if there is a meltblown cloth in the mask In fact, these three layers are all non-woven fabrics, and the raw materials are polypropylene, but the manufacturing process is different.China Medical Resources.

Electrostatic Melt Blown Fabric is melt blown fabric treated by electrical treatmen via high voltage and makes itself with eletrostatic.

The blind investment in the early stage caused some meltblown cloth manufacturers to suffer extremely heavy economic losses.

meltblown electrostatic filter

The editor of Sino-Singapore Huamei Modified Plastics has compiled the information and discussed with you what is meltblown electret treatment. Electret refers to a dielectric material with long-term storage of electric charges.

meltblown electrostatic filter

It has the advantages of high efficiency, low flow resistance, antibacterial, and energy saving. On the basis of ensuring the physical collision blocking effect of conventional filter materials, it adds electrostatic adsorption.

The electret treatment makes the filter material fibers charged, combined with the dense characteristics of the meltblown ultrafine fiber material, so a large number of electrodes are formed between the charged fibers.

The charged fibers can not only attract most of the charged particles in the environment like a magnet, but also Part of the uncharged particles can be polarized, and then some pollutants with a smaller particle size can be adsorbed, and even nano-sized substances such as viruses can be electrostatically adsorbed or blocked by charge repulsion. FDA also conducted some tests and the results show that the filtration efficiency of masks whose melt blown cloth withouth electrical treatment is less than 50 than masks with Electrostatic Melt Blown Fabric.

Experiments have proved that after adding electret masterbatch, the electret effect of meltblown cloth is greatly improved, and its surface charge density, filtration performance and antibacterial properties are significantly improved.

The main material of meltblown cloth is polypropylene, which is a kind of ultrafine electrostatic fiber cloth, which can capture dust. When droplets containing pneumonia virus come close to the meltblown non-woven fabric, they will be electrostatically adsorbed on the surface of the non-woven fabric and cannot penetrate.

This is how this material isolates germs, dust, particles, virus. After the dust is captured by the ultra-fine electrostatic fiber, it is very difficult to be removed due to washing, and washing with water will also destroy the electrostatic dust collection ability.

Therefore this mask can only be used once. Your Name required. Your Email required. Phone Number required.

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